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Inspecting a water tube boiler

Ever wondered what a boiler inspector gets to see on the job? An average day for our team is anything but average. 

On the docket for inspection today? A rental water tube boiler. Come take a look!

This water tube boiler requires feed water, natural gas and electricity to be piped to it. It is mounted on a Lowboy trailer, which allows the boiler to be lowered to the ground to assist the operators and mechanics. The grey box (towards the center of the photo) is where 480 volt 3 phase power is applied to the boiler, and the large square-shaped box stores and protects all of the electrical controls for the boiler and burner controls.

From another angle, you can see the gauges across the top of the board that show gas, feed water, steam, pressure and temperature. The silver cylinder in this picture is the air cleaner for the blower for the burner, the yellow pipe is the gas fuel train for the boiler and the black pipe is the gas piping made on-site. The left hand side of the boiler has the electronic controls with the switches and indicator lights. This boiler receives 20 psi natural gas and lowers it down to 15 psi for the burner to operate properly.

From the top of the boiler, you can see the relief valves, which are shipped separately from the boiler. They can be disassembled to be sent for testing and cleaning and will have certification paperwork and seals that prove their maintenance. You can see this boiler has the ability to add a third relief valve. 

See the thick vertical silver cylinder with the sight glass attached to it? It’s the primary water level controller. The sight glass shows the operator the boiler’s water level through visual indication and uses a series of different lengths of metal rods (through conductivity to the water) to tell the computer what the water level of the boiler is. These rods control specific functions of the boiler controls, such as opening the boiler feed water valves, allowing the burner to operate and sounding alarms if the water is too high or too low. All the other piping on this side of the boiler is for a low volume, low pressure steam reducing station. This would be used for steam tracing to prevent freezing in the winter.

If you find this interesting, take a look at our careers page. We are always looking for great people to add to our team! 

To keep up with all things BPC, follow us on LinkedIn.

Meet John Kopetz

Meet John Kopetz! John joined the Florida BPC team in March 2021 as a jurisdictional inspector, with commissions in Florida, Georgia and Alabama. He brings over 40 years of field experience as a boiler and machinery inspector and claim specialist. John recently retired from Travelers Insurance Company as a senior risk control consultant, and he previously operated high pressure boilers for the US Navy and for a hospital.

Outside of work, John loves spending time with his two grandchildren, and enjoys hunting, target shooting and boating.

Welcome to the team, John! 

 

Meet Joe Ambrose

 

Help us welcome Joe to the team as our new Marketing and Sales Manager! 

Joe joins us with a background in market-facing primary and reinsurance underwriting, including equipment breakdown and technical property risks. His market knowledge includes both direct and wholesale brokers, reinsurance brokers and MGU/MGA management programs. 

He resides in a Philadelphia suburb with his Lab/Great Dane ‘twins,’ Brody and MacKenzie. His ‘non-twins’ are son Connor, a construction company operations manager, and daughter Riley, a nurse practitioner. Joe’s interests include the care and fielding of an old house and nearly anything outdoors.

We’re so glad to have you with us, Joe! 

 

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